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Hydraulic Lifting Vacuum Homogenizing Emulsifying Mixer Machine

The Mixer is composed of main pot(emulsifying pot),a water phase pot and an oil phase pot, vacuum unit, up-and down system, electrical control system and the motor frame etc.

Application:

The Mixer is composed of main pot(emulsifying pot),a water phase pot and an oil phase pot, vacuum unit, up-and down system, electrical control system and the motor frame etc.


Main Technical Data:

 

Manufacturer

China LTPM Group Co., LTD

PN

5L vacuum emulsifying mixer

Capacity

Design volume: 6L, working capacity:5 L

Kettle Cover

Liquid(particle)inlet, sunk material inlet, air inlet with filter, inspect light and sight glass, vacuum port, pressure meter(1 to -0.1 bar), pressure clamp

 

 

 

Mixing pot

 

Material

Inner layer: SUS316L        thickness: 3mm

Middle layer: SUS304        thickness: 2mm

Outside layer: SUS304       thickness:2mm

 

configuration

Bottom material exhaust, size: 1.5”

Temp. sensor (0-199℃)

Electrical heating: 2kw, cooling water inlet

 

 

 

 

Stirring system

 

Homogenizer

1.Material: SUS316L; standard homogenizer

2. Power: 1.1 kw/380/50Hz; RPM: 0--2800R/Min

Stirring scrap and middle stirring

Material: SUS316L,Scrap material: PTFE

1. Stirring scrap and middle stirring use the same motor

2,Power:0.75 kw/380V/50Hz;RPM:0~86r/min(Frequency control)

3.  Stirring scrap and middle stirring rotating the opposite direction  

Safety: 1. During stirring, the cover can not open, 2. Cover lift can not stirring.

Vacuum system

1. Vacuum pump: water recycle, power 0.37kw/380V/50Hz

2. With pressure sensor (during vacuum condition, hydraulic can not open)

Heating method

Jacket electrical heating

Exhaust method

Electric doom and bottom discharge or positive pressure discharge material

Pressure

Pressure in the pot during working: -0.090 Mpa; Jacket working pressure:0.2 Mpa

Control box

SUS304 , 1.2mm thickness

Dimension

1400mm×600mm×1900~2400 mm

Shelf is SS, platform with raised platform and SS guardrail

Spare parts

One year spare parts and tools

Guarantee

One year

Using life

More than 15 years

 

 

 

Oil pot

Design volume

3.35L

Working capacity

2.7L

Stirring power

0.025kw

Stirring speed

1400 RPM

Heating power

1 Kw

 

Water pot

Design volume

3.35L

Working capacity

2.7L

Stirring power

0.025kw

Stirring speed

1400 RPM

Heating power

1 Kw


Feature:

The main pot is composed of the cut-off mixing pot, cut-off mixer unit, circulating system and the stirring system etc.
The materials are sucked into emulsifying pot by transportation pipe under the vacuum state, or it also can be put from the feed inlet. 
The material are stirred by both the center blade and side scraper, which works on the inner surface of pot keeping stirring materials from being stuck onto the wall. In the process of blade-stirring, the materials are continuously crushed, pressed, fold. Then the material is sent to the cut-off mixing unit where they are again cut off, broken and stirring by the strong interaction between running cutting wheel and cutting sheath. The materials are finally crushed into small pellets of 200um~2um. Besides, because of the vacuum in emulsifying pot, the bubbles generated during stirring and mixing process are sucked out from material. The ex-circulating system can make the homogenizing more strong. The material within the pot can be give off only under the state of change direction of the control valves. 
The temp controller on operation panel can adjust the temp of the homogenizer pot; The homogenizer stirring and the blade stirring cab be used simultaneously or dividedly; The homogenizer stirring time can be set by the custom according to the different material. After finished the whole procession please rise the pot cover for the clearing.

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